When it comes to accurately measuring liquid levels in tanks, the choice between radar and ultrasonic sensors has become a crucial decision for industries like chemical processing, water treatment, and food production. For years, ultrasonic sensors were the preferred option due to their low cost and simplicity. However, as technology has advanced, 80GHz radar sensors have emerged as the better choice, offering unmatched accuracy, reliability, and affordability.
Click here to get more.
Unlike ultrasonic sensors, radar sensors remain unaffected by foam, vapor, turbulent surfaces, or condensation. These factors often interfere with ultrasonic sensors, causing misreadings, downtime, and higher maintenance costs. The arrival of the ProScan3 80GHz radar sensor by Icon Process Controls has revolutionized the industry by providing precision, durability, and cost-efficiency.
This blog outlines the top 5 reasons why radar level sensors are better than ultrasonic sensors, how the ProScan 3 80GHz radar sensor stands out, and why Icon Process Controls is the trusted source for radar technology.
Radar sensors offer better accuracy and precision in harsh environments, while ultrasonic sensors struggle in the presence of foam, vapor, or condensation. These conditions cause ultrasonic sound waves to scatter or become absorbed, leading to incorrect readings.
The 80GHz radar sensors used in Icon Process Controls’ ProScan 3 offer ultra-narrow beam angles and sharper reflections, making them less susceptible to signal interference. This ensures more accurate and reliable measurements, even in applications with steam, dense vapor, or turbulent surfaces.
Key Takeaway: If your tanks are prone to foam, vapor, or turbulent conditions, 80GHz radar sensors are the clear winner.
While ultrasonic sensors struggle with foam and vapor, 80GHz radar sensors cut through these interferences with ease. This is possible because radar waves are electromagnetic, while ultrasonic sensors rely on sound waves, which can be distorted by physical conditions.
Radar waves easily penetrate foam, vapor, and condensate, providing accurate and consistent readings. This makes radar sensors the preferred choice for:
Key Takeaway: For tanks exposed to vapor, foam, or turbulent liquid, ProScan3 80GHz radar sensorsdeliver consistent, accurate readings.
When radar technology was first introduced, 26GHz sensors were the standard. While effective, these sensors had broader beam angles, which limited their precision. Today, 80GHz radar sensors have taken over the market due to their ultra-narrow beam and higher resolution.
The ProScan 3 80GHz radar sensor from Icon Process Controls offers significantly improved performance, especially in tanks with obstructions like mixers or ladders. The narrow beam avoids these objects, allowing for cleaner, more accurate measurements.
Key Takeaway: The jump from 26GHz to 80GHz radar sensors marks a new era in liquid level measurement. Enhanced accuracy, sharper reflections, and increased reliability make 80GHz sensors the industry standard.
When radar sensors were first introduced, they were significantly more expensive than ultrasonic sensors. However, over the last few years, the cost of 80GHz radar sensors has decreased significantly, making them a cost-effective solution for more companies.
Companies once avoided radar due to its high price. But thanks to advancements in manufacturing and greater market adoption, radar sensors like the ProScan 3 from Icon Process Controls are now more affordable. In some cases, the cost difference between radar and ultrasonic is negligible.
Key Takeaway: With the cost gap closing, radar is now more affordable than ultrasonic sensors, making the ProScan 3 80GHz radar sensor a smart investment for long-term savings.
Deploying an 80GHz radar sensor is simple and straightforward. Unlike ultrasonic sensors, radar sensors don’t require extensive configuration or calibration. With support from Icon Process Controls, setting up the ProScan3 is a stress-free experience.
Key Takeaway: Deployment of radar sensors is faster and simpler than ever, especially with support from Icon Process Controls.
The ProScan 3 80GHz radar sensor has become an industry favorite due to its precision, cost-efficiency, and reliable performance in harsh environments. Designed to handle foam, vapor, condensation, and turbulence, it’s the ultimate upgrade from ultrasonic technology.
John M., Chemical Plant Manager
“We struggled with ultrasonic sensors giving false readings due to foam. Switching to Icon’s ProScan3 was a game-changer for us.”
Sarah L., Water Treatment Plant Supervisor
“We used to get incorrect measurements due to vapor in our tanks. ProScan3 solved this issue completely.”
Yuhan are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
Mark T., Food & Beverage Facility Manager
“The 80GHz radar from Icon Process Controls is the most reliable level sensor we’ve ever used. It’s a no-brainer for tank monitoring.”
Don’t let vapor, foam, or condensation interfere with your level measurements. Upgrade to the ProScan 3 80GHz radar sensor from Icon Process Controls and experience the unmatched precision, reliability, and cost savings that come with modern radar technology.
Contact Icon Process Controls today for expert guidance on selecting the best liquid level sensor for your industry needs. Avoid downtime, eliminate false readings, and achieve total tank control with the industry’s most advanced radar sensor.
In the realm of radar level sensors, the choice between 80G and 26G types can significantly impact the efficiency and accuracy of your level measurement applications. Let’s delve into the key reasons why the 80G radar level sensor stands out as the superior choice compared to the 26G type.
1. Enhanced Precision in Short Distances:
The 80G radar level sensor boasts superior precision, particularly in short-range measurements. If your application involves monitoring levels in smaller tanks or confined spaces, the 80G type excels in providing accurate and reliable data, ensuring you have a clear understanding of your liquid or solid levels.
2. Advanced Signal Processing for Complex Environments:
The 80G radar level sensor is equipped with advanced signal processing capabilities, making it more adept at handling challenging environmental conditions. Whether you’re dealing with dust, vapors, or turbulent surfaces, the 80G type demonstrates exceptional performance, ensuring consistent and reliable level measurements in even the most demanding settings.
3. Higher Frequency for Finer Detail:
One of the distinguishing features of the 80G radar level sensor is its higher operating frequency compared to the 26G type. This higher frequency allows for finer level measurement details, making the 80G type ideal for applications where precision and accuracy are paramount.
4. Improved Signal Focus and Narrow Beam Angle:
The 80G radar sensor typically features a narrower beam angle compared to the 26G type. This focused signal and narrow beam angle contribute to better accuracy and reduced interference, ensuring that the sensor provides precise level measurements even in complex environments with multiple obstacles.
5. Adaptability to Various Media:
Whether you’re dealing with liquids, solids, or challenging materials with varying dielectric constants, the 80G demonstrates remarkable adaptability. This versatility allows for a broader range of applications, making it a go-to choice for industries with diverse level measurement needs.
6. Future-Proof Technology:
As technology advances, opting for the 80G radar level sensor ensures that you’re investing in a solution that aligns with the latest innovations. The 80G type is designed to meet the evolving demands of industries, providing a future-proof solution for your level measurement requirements.
Conclusion:
While both the 80G and 26G radar level sensors have their merits, the 80G type emerges as the superior choice for applications that demand precision, adaptability, and performance in challenging conditions. With enhanced signal processing, higher frequency, improved focus, and adaptability to various media, the 80G radar level sensor proves to be the go-to solution for industries seeking optimal performance in level measurement technology. Choose excellence, choose the 80G radar level sensor for unparalleled accuracy and reliability in your applications.
Learn more about level sensors
Contact us to discuss your requirements of 80G Radar Level Gauge. Our experienced sales team can help you identify the options that best suit your needs.