Types of Calcium Carbide Factory Price Products
The ideal and most frequent classification revolves around the mechanism of the production and the purity levels of the calcium carbide factory price products. These merchandise can be named, as they are categorized in this industry: technical grade, industry grade, and food grade, along with pharmaceutical grade, which can be quite the rarity.
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Technical Grade Calcium Carbide
Technical grade is made for non-food uses. It is often used where calcium carbide may be needed but where ultra-high purity is not necessarily required. Industries commonly using technical carbide include:
- Chemical production for the use of acetylene gas, which is produced when calcium carbide reacts with water.
Acetylene is used for generating or welding the oxy-acetylene welding of steels and other metals. It is also used to produce other chemical substances by a chemical process.
- Steel and metallurgical industries where it is used when producing calcium carbide for steel.
Industrial Grade Calcium Carbide
Of what little they call industrial grade calcium carbide products, they are not as pure as technical-grade ones but are suitable for manufacturing procedures. Its uses include:
- Acetylene generators in oil refineries or acetylene-producing plants
Used as a desulfurization agent in steelmaking.
- Precision die casting in foundries
Calcium carbide, which is used in this procedure, helps to absorb sulphur and make the end products much less brittle.
- Carbide lamps in mining or tunneling operations, this lamp's light source is acetylene.
Food and Pharmaceutical Grade Calcium Carbide
Food grade and pharmaceutical grade calcium carbide factory price products can only be obtained from manufacturers who use a purifying process to get rid of impurities when manufacturing these products. Calcium carbide contains traces of phosphorus or sulfur, which are highly toxic. Removal of these two will increase calcium carbide purity, making it safe. Food-grade is used when producing calcium carbide that is to be used for:
- Ripening fruits such as bananas, mangoes, and cash on cam. It is worth noting that while the calcium carbide has the ability to help ripen fruits much faster, the practice is banned in a number of countries since it can be polluted with ethylene, which includes carcinogenic substances.
When ethylene is not removed from calcium carbide, the product may be dangerous to health. Unfortunately, not all the food grade and ethylene removed are available.
Pharmaceutical grade calcium carbide products are utilized in the pharmaceutical industries for the manufacture of very sensitive drugs. The purity levels of these might be good enough not to throw hate at them yet.
When selecting calcium carbide products, considering the intended use and the required purity level is essential. This helps to make sure the right product is chosen for use in the production process.
Product Specifications and Features of Calcium Carbide Factory Price
Key Features
There are many benefits of choosing to buy calcium carbide products at factory prices. These are as follows:
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Cost-effective pricing hence the factory price
Allows buyers to purchase in bulk, significantly reducing the unit cost, this is because factories provide the products directly without involving middlemen who add on the cost.
- Bulk availability
Calcium carbide is one of those products that the factory may produce in bulk. When purchasing, make sure the products are continuously available and that the production of the products you want is not ceased.
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- Customization possibilities
When orders are large enough, buyers can request any special requirements that should be made, such as specific packaging or packaging of certain sizes.
- Quality assurance
Purchasing directly from the factory can enhance control over product quality as a result of knowledge of manufacturing practices, thus eliminating the possibility of lower-grade products.
How to Use
The usage of calcium carbide varies depending on the product grade. This is how the product, when used in the industry, goes about its procedure. It should be noted that only purely calcium carbide suitable for technical, industry, food, and pharma purposes can be used for such applications:
- Social infrastructure To create acetylene gas, calcium carbide reacts with water. This reaction is very exothermic and will produce a high heat of reaction. Acetylene is a valuable chemical compound in metall and chemical making, mining, tunnelling, and cement and glass manufacturing. It can also be used to make other chemicals, like acetic acid.
- Pharmaceuticals Acetylene is used to make pharmaceutical products.
- Refining and purifying water When added to molten pig iron, calcium carbide aids in the absorption of impurities like sulphur.
- Chemicals Acetylene helps to produce ores such as copper, lead, zinc, and all other sulfide ores. They help convert the lead, zinc, and others to matte and concentrate it by assisting in their extraction during the flotation process.
- Cement acetylene rivals portland cement in quality lower than portland cement, can produce a high grade of cement. This can also be used in acetylene sublimation to produce acetylene black (a pure form of carbon) used in rubber and plastics manufacture.
- Glass Acetylene gas is used to produce acetylene lanterns and lamps for mining and tunnelling.
Maintenance and Repair
Calcium carbide is positiveoxidized to carbon dioxide when combust. The common maintenance practices that should be done to the product are as follows:
- Keep the product away from moist or rainy areas; exposure to water will cause the product to combust.
- Make sure the product is away from light so as not to be exposed to any form of light. Besides, exposure to light may result in spontaneous ignition of the product.
- Extinguishers should be fireproof; since it is highly flammable, it should be kept in a fireproof place, and water should not be used to fight the fire.
Quality and Safety Considerations of Calcium Carbide Factory Price
Quality Considerations
- Purity Calcium carbide contains impurities such as phosphorus and sulfur. They can affect the product's quality and safety. The more food and pharma grade, the better the purity level.. The quality of acetylene produced during the use of pure calcium carbide is high, leading to high-quality end products for the user.
- Storage conditions Calcium carbide tends to be very reactive.The quality can be degraded under extreme temperatures. Store at normal conditions to prevent deterioration.No moisture contact should be stored alone because that can be too dangerous, leading to combustion.
- Raw materials The quality of raw materials used in the production of calcium carbide directly affects its quality. Silicon and lime of high purity lead to high purity calcium carbide. On the other hand, silica and iron feed that are impure may contaminate the final product.
Safety Considerations
When dealing with chemicals like calcium carbide, there are vital safety tips that should always be adhered to.
- Handling Ideally, users should wear protective gear whenever handling calcium carbide. Among the protective gear that should always be worn includes gloves, goggles, and face masks. This prevents inhaling the product, which can cause irritation to the respiratory system.
- Water contamination Calcium carbide, when it comes into contact with water, tends to produce acetylene, a highly flammable gas. Avoid keeping carbide near humidity or wet zones ensure inside dry environment only.
- Storage Store it in a cool, dry, and well-ventilated place to evade any chance of combustion. Do not expose it to direct sunlight. Endeavour to store it in a fireproof container.
- First aid measures In case of an accident, such as inhaling or coming into contact with calcium carbide experience, it's advised to follow these three steps: for inhalation, move the person to an area with much oxygen. For skin contact, take off the clothing or anything that has had contact with calcium carbide and rinse the body part that has experienced contact with plenty of running water for at least 15 minutes. Seek medical attention immediately. For eye contact, rinse the eyes with water for 15 minutes and seek medical attention after washing the eyes.
- Recognition of acetylene poisoning Acetylene may be produced when calcium carbide reacts with moisture. This gas is clear, odorless, and highly dangerous. If inhaled, it displaces oxygen and causes asphyxiation. Avoid areas that have many acetylene concentrations. Some of the chemicals released from water contaminated calcium carbide can cause serious skin burns.
How to Choose a Reliable Supplier of Calcium Carbide
Calcium carbide is not one of those products that can just be sourced from anywhere to any supplier. Not every supplier who claims to sell produce less carcinogenic calcium carbide. Suppliers also provide food-grade calcium carbide, which has had acetylene and ethylene removed. Only a few suppliers have food-grade calcium carbide, making it a rare product.
These are the conditions a buyer must put into consideration to find a consistent supplier. When choosing a supplier, consider the following factors:
- Reputation: Check online reviews, testimonials, and industry forums to gauge the supplier's reputation. This is perhaps among the most fundamental ways of ensuring that the supplier one is dealing with is reputable.
- Product quality: A trusted supplier always provides detailed product information and certificates. Make sure the supplier meets the required market purity level standards. Request samples if possible to conduct independent testing. Ensure the supplier's quality control measures guarantee they deliver consistent, high-quality products. Check certifications such as ISO, which is an indicator of quality assurance.
- Compliance: Ensure the supplier adheres to safety and environmental regulations. It is important to note that flammable carbide is carcinogenic and must be handled with care. So, the supplier should be compliant and dealing with these kinds of products.
- Stability of supply: Communicate with the supplier about their production capacity, lead times, and stock levels. Make sure they can meet the demand.
- Customer service: Evaluate the responsiveness and willingness of the supplier to address queries. A reliable customer service team can help with aspects like product, quality complaints, and shipping problems.
- Pricing and transparency: Compare prices among several suppliers. Ensure the price is for the actual product and not for the deals. Remember, buying in bulk attracts discounts, but ensure the final price is for the actual product and not for the deals.
When choosing a supplier, also consider the following additional criteria:
- Location: A supplier near the user can reduce shipping costs and time, thus being able to deliver the product on time.
- Experience: A supplier with many years of experience usually in this industry understands the business. This enables them to avoid problems related to the calcium carbide.
It has been said that the quality and supply of the calcium carbide product can be directly affected by the quality of the chosen supplier. Only the right and reliable supplier will deliver quality products consistently and make them available like the calcium carbide factory price so that a business can thrive.
Q & A
Q.1 What is the factory price of calcium carbide based on?
A.1 The factory price of calcium carbide is based on the cost of raw materials, production processes, and demand. When the demand is high, so is the price. The price can also fluctuate according to market competition and supplier's location.
Q.2 What makes calcium carbide a carcinogenic product?
A.2 Calcium carbide can be contaminated with substances that are carcinogenic, such as phosphorous and sulfur. These substances may contain traces of cobalt or nickel, which are also carcinogenic. Ethylene sometimes occurs from calcium carbide, especially when mixed with moisture. Unfortunately, this gas is also carcinogenic. Only food grade and pharma grade calcium carbide purity level have a potential of being way higher since it only contains traces of ethylene.
Q.3 What are the advantages of purchasing calcium carbide at factory prices?
A.3 Buying at factory price means no middleman. Middlemen would increase the cost. Also, buying in bulk attracts discounts. Factory prices mean the product's original and true cost because no other person has a say in the management and added expenses like transport costs and handling costs.
Q.4 What should business owners consider when storing calcium carbide products?
A.4 Business owners should ensure water and moisture do not come into contact with calcium carbide. The product reacts with this element to produce flammable acetylene gas. The product should be stored in a dry, cool, and well-ventilated environment to prevent combustion and preserve its purity.
Q.5 How can business owners identify reputable and reliable suppliers of calcium carbide who offer quality products?
A.5 A business can start by looking through online reviews and testimonials. They can also participate in industry forums to get to know the suppliers better. They should also order the samples to test them. There are other more indirect methods of checking the reputation of a supplier, such as asking other businesses about the reputations of the suppliers they worked with.
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