Tissue paper is an essential product used globally in homes, offices, and industries. Its production involves a variety of specialized machines designed for efficiency, precision, and customization. If you're considering entering the tissue paper manufacturing industry or expanding your current operations, understanding the machinery involved is crucial.
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This guide will explore the primary machines used in the tissue paper production process, their features, and their significance in achieving high-quality outputs. We'll also discuss the latest innovations and how choosing the right equipment can give your business a competitive edge.
The production of tissue paper involves multiple stages, from raw material processing to packaging. Each stage requires specific machines designed to optimize performance and ensure the quality of the final product. Tissue paper machines are categorized based on their function, such as parent roll processing, cutting and folding, and packaging.
Businesses in the tissue paper industry typically require a combination of machines to create a streamlined production line. Advanced technology and automation further enhance productivity and reduce manual intervention.
These machines handle large parent rolls of raw tissue paper, unwinding them to prepare for subsequent processes like embossing and cutting.
Adjustable Roll Dimensions: Supports varying widths (1.2m–2.8m) to suit different production needs.
Embossing and Perforating Options: Adds texture and tear lines for easier use.
Speed Optimization: High-speed rewinding ensures efficiency in large-scale production.
Rewinding machines are foundational to the tissue paper industry, forming the base for products like toilet paper, kitchen towels, and facial tissues.
Designed specifically for napkin production, these machines cut and fold tissue paper into various sizes and styles.
1/4-Fold, 1/6-Fold, and 1/8-Fold Machines: These options cater to diverse customer preferences.
Printing Features: Enables branding or decorative patterns for custom napkin production.
High-Speed Operation: Produces hundreds of napkins per minute.
Napkin machines are ideal for businesses serving the hospitality and retail sectors.
These machines produce soft, pliable tissues often used for facial care.
2–14 Output Lanes: Facilitates high-capacity production.
Inline Cutting and Folding: Ensures uniform dimensions and seamless operation.
Optional Embossing: Adds a luxurious feel to the tissue.
Facial tissue machines cater to a high-demand market with customizable options for branding and packaging.
These machines specialize in producing hand towels for use in workplaces, restrooms, and homes.
C-Fold, V-Fold, and Z-Fold: Each folding type offers unique dispensing features tailored to consumer preferences.
Increased hygiene and convenience.
Automated systems reduce labor dependency.
Pocket tissues are a staple in personal hygiene products. The machines used for their production focus on compact designs and precise cutting.
Mini and Standard Size Options: Appeals to various consumer groups.
Automatic Packaging: Ensures hygiene and durability during storage and transport.
No tissue production line is complete without cutting and packing machines, which prepare the final products for retail distribution.
Precision Cutting: Ensures uniform sizes for all products.
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Hygienic Packaging: Keeps products safe and ready for sale.
Energy-Efficient Models: Reduce operational costs while maintaining high output.
The tissue paper industry is constantly evolving with technological advancements aimed at improving efficiency, sustainability, and product quality.
Modern machines incorporate PLC (Programmable Logic Controller) systems for automated operation. Features like remote monitoring, error detection, and self-calibration minimize downtime and enhance productivity.
Energy-saving mechanisms are increasingly incorporated into tissue paper machines to reduce electricity consumption and lower production costs.
Sustainability is a growing trend. Machines that support the use of recycled raw materials or eliminate waste, such as coreless toilet paper machines, are gaining popularity.
Selecting the right equipment is critical to the success of your tissue paper manufacturing business. Here are key factors to consider:
Determine your target output and choose machines that match your business scale. For instance, high-speed machines are ideal for large-scale operations, while smaller models may suffice for niche markets.
Fully automated machines reduce labor dependency and improve consistency. Consider machines with advanced control systems for maximum efficiency.
Ensure the machines offer flexibility in product size, embossing patterns, and folding types to meet diverse customer demands.
Reliable after-sales service, including spare parts availability and technical assistance, ensures long-term productivity.
At Fujian Xinyun Machinery Development Co., Ltd., we offer a comprehensive range of tissue paper machines tailored to meet the needs of B2B clients worldwide.
Experience: Over 15 years of expertise in paper-converting machinery.
Customization: Machines tailored to your specific requirements.
Global Reach: Trusted by customers in South America, Africa, the Middle East, and Europe.
End-to-End Service: From consultation to shipment, installation, and training, we support you every step of the way.
Tissue paper production relies on specialized machinery to deliver high-quality products efficiently. Whether you're producing toilet paper, napkins, facial tissues, or hand towels, the right machines can make all the difference. By investing in advanced, energy-efficient equipment, you can enhance your output, reduce costs, and meet growing market demands.
Roll Towels
A Towel Paper roll can come in sizes that range from 350 to 1,200 feet in length. Typically, they are available in natural brown or white and come in cartons that contain six or 12 rolls (depending on the size of the rolls).
Restroom Towel Papers
Restroom Towel Papers are often placed in Towel Paper roll dispensers and can be either pulled manually or dispensed automatically. In general, these are some of the most common and economical restroom paper options that you can buy.
Hardwound Towel Papers
Hardwound Towel Papers are similar to roll towels as the paper is wrapped around a central core. They usually don’t have separate sheets, and they need to be placed in Towel Paper roll dispensers. Hardwound towels are a great option if your restroom sees a lot of traffic because the flatness of the towel means there is more surface area for people to dry their hands on. People will use less product, and these towels can be dispensed slowly and in a portion-controlled manner, reducing waste. In addition, the entire roll gets used. If you get small core hardwound towels, you’ll get even more product on each roll.
Folded Towels
When it comes to folded Towel Papers, there are several options to choose from, which may have you wondering what the difference is between multi-fold and C-fold Towel Papers. A C-fold Towel Paper is folded in the shape of a C. These Towel Papers are not interlocked with one another, so they lay on top of one another. They can be placed in a dispenser that will distribute them one at a time. Since these towels aren’t interlocked, the next one in the pile may not automatically pop out, so you may have to pinch and pull to use them.
Consider Ply
Two ply Towel Papers are made of two sheets of paper molded together, whereas one ply are only made of one. This means that two ply Towel Papers are not only stronger than one ply designs, but are also more absorbent. That being said, many of today’s one ply Towel Papers are fairly absorbent and strong. This is thanks to the use of new technologies in the design of Towel Papers, making them stronger and more efficient.
Consider Fold Type
There are some important differences that different folded Towel Papers have, and it’s important to realise that. The reason that fold matters in terms of Towel Papers is because of money - some folds offer a more cost effective hand drying solution than others. The reason that cost is affected by folds is because how a Towel Paper is folded, impacts how it comes out of the dispenser. Let’s look at what fold types there are: C-Fold - A C-Fold Towel Paper is a towel that has tabs that are folded in on each other, with the middle of the Towel Paper facing down. Z-Fold - A Z-Fold Towel Paper is a towel that has an extra fold in the middle which creates the ‘Z’ shape. These are also known as ‘Multifold’ Towel Papers, and sometimes ‘M-Fold’ Towel Papers. Interfold - Interfold towels, also known as ‘V-Fold’ Towel Papers, are simply folded in half. These are a popular choice because they come out of the dispenser one towel at a time, making them a cost-effective option.
Banish the Bathroom
Just like cloth towels, Towel Papers conquer kitchen chaos, but beware the bathroom! Steamy showers are their weakness. Stash them in a dry kitchen cabinet or pantry for peak performance.
Embrace High Ground
Moisture tends to settle downwards. Elevate your Towel Papers with a shelf liner, Lazy Susan, or wall-mounted Towel Paper holder. This keeps them away from potential puddles and promotes air circulation.
Use Sealed Containers
The original packaging might seem convenient, but it often lacks moisture-blocking power. Consider a tightly sealed canister, plastic bin, or cute basket with a fabric liner (just ditch the fabric if it gets damp). Bonus points for clear containers – you can easily see when it’s time for a refill.
The Material Matters
Plastic, metal, and glass containers are your best bets for moisture-resistant storage. Avoid cardboard or wicker baskets, as they can absorb moisture themselves.
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