Moisture can be present in raw materials such as hygroscopic polymers, fillers and pigments. Reprocess polymer can also have high moisture content. While processing polymer with high moisture content the polymer can become porous, show voids, fish eyes, & lower tensile in final product, which can have a number of undesirable effects that can lead to increased scrap levels and loss of production. Common effects during injection moulding include porosity and surface imperfections as well as the emission of excessive amounts of volatiles from the nozzle of the moulding machine. In film application presence of moisture can lead to film bubble or breakages. The use of desiccants is therefore an important consideration for processors using recycled materials in ensuring that production efficiency and product quality are maintained.
Shineaddi desiccant masterbatch incorporates additives which chemically bond with the moisture, a process which is irreversible at all temperatures used in plastics processing. The masterbatch will absorb 20% of Moisture of its own weight.
Shineaddi is a soft granule of Treated calcium oxide coated with special dispersing agents. For delaying the reactivity of the CaO, our product is treated with special Polymers & additives. The Polymer & additives used meets the requirements of the food grade plastics. Therefore Shineaddi can be used for the production of Polymer compounds coming into contact with food.
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Using masterbatch in plastic bottle production is an effective way to achieve vibrant colors, enhance properties, and reduce costs. Let’s find out!
Manufacturers all know that every cost-saving measure counts in plastic bottle production. One of the most effective ways is using masterbatch.
This concentrated mixture not only enhances the quality of your plastic bottles but also significantly reduces material and processing expenses.
This article will explain how this substance can help you achieve both quality and economic purposes and suggest a reliable partner to assist you in finding the most suitable masterbatch. Follow along!
Masterbatch, which is used in plastic bottle production, combines pigments, additives, or other materials into a polymer resin. The purpose of this substance is to acquire certain features, such as color, UV resistance, or increased durability. Manufacturers can easily add this material to their manufacturing process.
In plastic bottle production, masterbatch is usually blended with the base polymer resin (such as PET, HDPE, or PP), and all of them go through the injection molding or extrusion process. During these processes, the solution is uniformly dispersed, guaranteeing the consistent desired properties for plastic bottles.
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Here are 3 most popular types of masterbatch used in plastic bottle production:
This masterbatch type consists of a carrier resin and highly concentrated pigments, offering a plastic bottle uniform and vibrant color. It helps manufacturers achieve their desired appearance and visual appeal for their products. The pigment concentration in color masterbatch for plastic bottles is uniformly loaded, typically between 40-65%, but can be adjusted to 15-80% in some cases.
Filler masterbatch for plastic bottles is a material used to alter the physical and chemical characteristics of the products. It consists of calcium carbonate, talc, and other inorganic fillers compatible with the base polymer. These masterbatches are available in a variety of concentrations and compositions. It’s usually used to substitute less expensive, inert fillers for some of the primary components to lower manufacturing costs.
Additive masterbatch is a substance commonly used in plastic bottle production to enhance the product’s quality. Plastic bottle manufacturers usually buy this material in pellet form from masterbatch manufacturers and add it to the raw polymer. Common traits that additive masterbatch for plastic bottles usually provide include UV stabilizers, anti-static, anti-fog, and flame retardants.
Using masterbatch in plastic bottle production is a budget-saving solution for businesses since only a small amount of this substance needs to be added to the basic polymer resin to achieve the desired characteristics. Masterbatches reduce plastic bottle production cost by removing the need for manufacturers to purchase or process vast quantities of raw materials separately.
By using the proper additives, colors, and components in the exact amounts, masterbatch facilitates the manufacturing process and saves time on preparation, mixing, and quality assurance. Thus, the production process is simpler and faster. Without masterbatch, manufacturers may require distinct steps to guarantee that additives are distributed uniformly.
Another benefit of using masterbatch in plastic bottle production is reduced energy consumption. Some additives can speed up polymer production, cutting down on energy use and cycle times. For example, certain additives can reduce the melting point of resin, which lowers the energy required to heat plastic during injection molding or extrusion.
Besides, masterbatch is pre-mixed and simple to use, minimizing mistakes and uneven mixing. Therefore, it can lower waste in the plastic bottle production process. It also lessens the possibility of discarding ingredients that have been incorrectly blended or combined. Thus, masterbatch guarantees a precise, constant mix and lowers waste and expenses of useless products.
Read more: Plastic Bottle Production Cost: A Detailed Analysis
EuP Egypt is a reliable partner for many manufacturers in plastic bottle production. We provide unique, cost-effective solutions to help businesses optimize production costs and improve their competitiveness in the market.
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Product range
With a wide range of masterbatch choices, customers can easily choose a suitable one for their plastic items. EuP Egypt can also customize options so that our clients can meet the final product requirements.
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Quality standard
In masterbatch manufacturing, EuP Egypt is dedicated to upholding the highest standards of quality. To ensure peak performance, we employ premium raw materials from reliable vendors. EuP Egypt carries out strict testing, such as color consistency tests, additive performance tests, and polymer compatibility tests, to guarantee that our products satisfy various requirements. Our masterbatches for use in food packaging also adhere to the FDA.
Technical support
EuP Egypt has a modern factory system in 6 provinces in Vietnam and 1 in Egypt to produce top-notch products. Our factories use cutting-edge technology, such as modern machinery like extruders, blown film machines, and injection molding machines, in addition to common testing devices like impact, tensile strength, and plastic thermal deformation testing machines, to guarantee your quality. We also focus on a lab system with the latest equipment to develop new materials. Our professional and passionate team is always devoted to bringing the best quality products to customers.
Success stories
EuP Egypt is a trustworthy partner of thousands of factories in more than 90 countries worldwide. Our annual capacity reaches approximately 0.8 million tons, allowing us to meet bulk orders from all over the world. We are also on the list of Top 500 Fastest Growing Enterprises. Cooperating with us will open a gateway for your business to grow.
Choosing the proper masterbatch for your plastic bottle production will ensure the quality and efficiency of your application. Here are a few things you should consider before making a decision:
Whenever you look for a masterbatch for plastic bottles, remember EuP Egypt.
Here’s how we help optimize your products and processes.
We always take a collaborative approach to comprehend your unique demands and give the finest solution. Based on your product requirements, we’ll carry out a needs assessment, compiling comprehensive data on your specifications, including the kind of plastic to be used, the needed qualities, and any environmental or legal requirements. We also offer sample testing.
Once you choose your option, EuP Egypt will work with you to make an order, go over lead times, pricing, and any necessary follow-up assistance until the order is complete. In order to make sure the masterbatch keeps meeting your needs (including troubleshooting, production optimization, or scaling up), we also offer continuous technical assistance.
EuP Egypt provides customized masterbatch solutions that are suited to your manufacturing process and meet your unique challenges. We offer precise masterbatch color-matching services so that your products can achieve the desired colors and effects. Additive masterbatch customization is also available, giving tailored properties such as enhanced durability, UV protection, and flame retardancy. EuP Egypt also creates food-grade and biodegradable solutions if you need one for your product.
Start exploring our masterbatch solutions for your plastic bottle production through these channels:
Masterbatch plays an important role in plastic bottle production as it can improve the final product’s appearance, quality, and performance. This material is also a strategic tool to cut down production costs. With all of its benefits, manufacturers should not overlook this option and choose the right masterbatch from trustworthy suppliers for significant benefits.
For more Plastic Desiccant Masterbatchinformation, please contact us. We will provide professional answers.